Bosch developing automated EV battery-discharging plant

Bosch developing automated EV battery-discharging plant

Bosch estimates EVs will account for around 70% of all newly registered passenger cars in Europe by 2030.

Bosch announced it has developed machinery, equipment and software to meet the increasing demand for batteries and the recycling of the raw materials they contain, such as lithium, cobalt, and nickel. Its subsidiary, Bosch Rexroth, is supplying Battery Lifecycle Company – a joint venture between Remondis subsidiary TSR Recycling and Rhenus Automotive – with Europe’s first fully automated system for discharging and disassembling battery modules, the company announced.

Bosch estimates EVs will account for around 70% of all newly registered passenger cars in Europe by 2030. Experts predict that by 2030, Europe will require recycling capacity for up to 420,000 metric tons of battery material each year (Source: Fraunhofer ISI, 2023).

Battery Lifecycle Company is building Europe’s first fully automated plant at its site in Magdeburg, with Bosch Rexroth supplying the technology. The site will test used batteries from different manufacturers, deep-discharge them, and prepare them for subsequent shredding. The new plant’s workpiece carriers will each transport battery materials weighing up to 150 kilograms at a speed of 18 meters per second. This means that it will take less than 15 minutes to automatically discharge eight lithium-ion batteries from electric cars, Bosch says. The company adds its automated solution will greatly increase the speed of recycling: with the manual process currently used, it takes up to 24 hours to deep-discharge a battery.

The model project in Magdeburg is the first to use this patented Bosch discharging solution: battery modules will be chemically deactivated in a reliable process, ensuring that further processing can take place without voltage. The residual energy in the modules can be used to operate the recycling system.

Each year, the Battery Lifecycle Company site will recycle up to 15,000 metric tons of battery materials. The plant is scheduled to go into operation in summer 2023.

You May Also Like

Eaton to open Dominican Republic assembly plant to meet EV demand

The company said this project will increase supplies of Eaton’s Bussmann series fuses, which provide safety functionality in EVs.

Eaton-investments

Eaton is opening a new assembly plant in Santiago de los Caballeros, the company’s fifth manufacturing site in the Dominican Republic, to meet growing customer demand for its fuses. The company said this project will increase the supply of Eaton’s Bussmann series fuses, which provide safety functionality in electric vehicles (EVs), renewable and energy storage projects, data center as well as other industrial applications. Production at the new facility is expected to begin in 2024.

Switch EV Trainer designed to provide tailored EV technician training

The Switch EV Trainer includes all of the components of a modern EV drivetrain on a compact, insulated, mobile platform.

DOE-96M-charging-1400
Zeta Energy awarded a grant to commercialize battery technology

The VTO program was created to accelerate the development of mobility solutions that extend EV range while alleviating supply chain concerns.

ZETA-EV-Charging-Infrastructure-Farmers-Act-1400
Hyzon Motors promotes new head of global communications and branding

In her new role, Stephanie Mudgett will lead all of Hyzon’s communications functions, including branding and marketing.

HYZON_STEPHANIE_MUDGETT-1400
BorgWarner begins eMotor rotor and stator production for XPeng Motors

The product will be used on the X9 MPV, as well as XPeng’s next electric B-class sedan beginning in Q3 2024.

BorgWarner_eMotor_Business-1400

Other Posts

StoreDot tests battery cells to perform in cold conditions

Recent tests revealed that StoreDot’s silicon battery cells reach 80% capacity when charged at -10°C (14°F) with standard charging speed.

StoreDot-extreme-fast-charging-EV-batteries
Mullen road tests solid-state polymer battery pack

The initial test results met or exceeded all requirements targeted for the first drive cycles for energy usage and driving range.

Mullen-battery-pack-testing
GM hires vice president of batteries

In this newly created role, GM said Kurt Kelty will be charged with GM’s battery cell strategy and a new end-to-end approach.

gm-kurt-kelty-1400
Canoo adds two board of directors with experience in electric mobility

The appointments of Deborah Diaz and James Chen are effective immediately, following the resignation of two other board directors.

new-canoo-board-members-1400